wire cutting :check the wire materials and length if it is standards-compliant .make sure no scratches be cutted off neatly and no scratches on wire surface.
stripping jacket : check stripping cutting way – smoothly and length required accompanies with no wire cord and woven meshharming .
braid treatment :check clipping length neatly required accompanies with no wire cord harming .
stripping insulation :check stripping cutting way--- smoothly and length required accompanies with no wire cord harming . insulator can’t drop off while breaking copper wire .
heat - shrinkable –tubesheath: check its length and type using .
soldering : make sure the suitable tinplating temperature and copper wire is in good condition before tin soldering. after tin soldering , there is no copper divarication and insulation scorch happens .
tin solering : check the electric soldering iron temperature . no insulator scorch and solder icicleallowed .
terminal crimping : check if terminals is unskewing , insulator and wire cord is not over-crimped, if necessary ,adjust the crimping terminals .
terminal inserting : check if connector and terminal materials is correct . no worn , no out of shape , no misplug and no fulfillment required .
flat cable crimping : make sure conductor materials and position is correct . and wire cord is in perfect condition--- no worn and leakage of copper or scorch. crimping in right place .
heat –shrink-tube :no insulation scorch allowed during heating .
housing assembly : check if there is defective product after housing assembly, defective product including scratches , misplace ,installation error . housing must be done as its requirement .
labelling : check its length , direction and content . if it is clean , clear and complete .
cable tie : make sure it ties well before packing .
injection moulding : it is essential to make sure there is no bubble , connect-well and good harden on clean mould .
plug moulding : no debris , flow line and uneven happens on plug ,make sure metal terminals are in good shape and condition for next test step .
electric examination : the product should be strictly tested according to standard.
outlook check :everywhere must be checked and tested if necessary .
1. oem service is acceptable.
2. you can appoint us to use materials as your requirement : such as jst, molex and amp etc which enjoys high reputations.
3. smallorders on variety are acceptable.
4. please don’t hesitate to contact us for professional drawings and quotation based on your requirement.
kunshan l-lian gu electronics technology co., ltd. is a wire harness processing plant that specializes in electronic wiring harness processing. the company provides products such as industrial control line, uncalibrated line, medical equipment customization line, industrial equipment custom line, automobile electronic line and so on. service hotline: 131-5115-0271